Visionaize

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Process-level manufacturing data historian and digital twin for sugar and bioethanol production — the layer no bookkeeping system captures: continuous plant measurements (pH, gravity, temperature, sugar/Brix, fermentation time, purity, cost) digitised from DCS and laboratory feeds; milling KPIs such as Pol percent and moisture percent in bagasse and mixed juice Brix; sucrose extraction and recovery across milling, clarification and crystallisation; fermentation batch behaviour including inhibitor presence, contamination and stuck-batch events and sugars diverted to acids and glycerol; distillation steam load and ethanol purity; DDGS drying quality; and steam, power and heat-balance data across turbines, boilers and evaporators — assembled into a 3D digital twin with deviation alerts and setpoint recommendations.